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Pallet Dismantling: An Automation Use Case Powered by Fizyr OS Advanced Vision AI

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04.02.2026

Fizyr advanced vision provides the eyes and brains for the Pallet Saw System for Pallet Sorting Systems (PSS)!

The Pallet Saw System is designed for the automatic dismantling of used pallets and the recovery of reusable pallet components. It utilizes Fizyr OS for ‘accurate-within-millimeters’ vision to identify and execute key cuts with precision.

The Problem
Recycling companies manage a large volume of wood pallets in various conditions. When the pallets are fully intact, they can be immediately recirculated to their customers. When there is damage, or only parts of the pallet can be re-used, the pallets need to be partially dismantled and sorted for repair. This is a high-volume business!

The European Federation of Wooden Pallet and Packaging Manufacturers estimates there are over 3 billion wood pallets in circulation in the European Union alone. Pallet recycling companies need to automate and speed up the repair and recovery process in order to make this cost effective and efficient.

Wood pallet dismantling is ripe for automation with advanced vision. Why?

  • Maintaining and training staff for this type of work is becoming more challenging
  • Automation, with the right design and implementation, is accurate and scalable
  • Hard-coded vision systems cannot provide the accuracy and flexibility necessary to manage today's wide range of pallet types and damage 

The Solution
Enter the Pallet Saw System from Pallet Sorting Systems (PSS) with Fizyr OS advanced vision. Pallets of different sizes, with different layers and configurations are coming into the system, identified as requiring some dismantling and repair before they can be re-used.

Fizyr OS advanced vision identifies the precise, millimeter-level cuts necessary to cleanly remove wood and prepare the pallet for necessarry repairs or salvage usable remnants. This could not be achieved with hard-coded vision.

Guided by Fizyr OS, the robot adjusts the pallet positioning and passes it through the industrial bandsaw.


The Result
The system removes unusable parts. What remains of the pallet can be repaired or recycled and put back into circulation.

The Fizyr OS advanced vision AI system uses machine learning to adapt to new pallet configurations, dismantling tasks and variations with an efficient and adaptable approach.

Check out the video below to see the system in action =>

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